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In February 1974, a monorail train crashed into the train ahead. One driver and two passengers were injured.
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On June 26, 1985, a fire engulfed the rear car of the six-car Mark IV Silver monorail train in transit from the Epcot station to the Transportation and Ticket Center. This fire predated onboard fire detection systems, emergency exits, and evacuation planning. Passengers in the car kicked out side windows and climbed around the side of the train to reach the roof, where they were subsequently rescued by the Reedy Creek Fire Department. Seven passengers were hospitalized for smoke inhalation or other minor injuries. The fire department later determined that the fire started when a flat tire was dragged across the concrete beam, heated due to friction, and ignited.

This picture seems pretty dark, but what is hard to distinguish is that the roof is actually melted and gone.
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On August 30, 1991, a monorail train collided with a diesel maintenance work tractor near the Contemporary Resort as the tractor drove closely in front of the train to film it for a commercial. Two cast members were treated at a hospital for injuries.
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On August 12, 1996, an electrical fire occurred on a train pulling into the Magic Kingdom station. The driver and the five passengers onboard exited safely. Two bus drivers who witnessed the fire and assisted were overcome by smoke and treated at a nearby hospital.
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On July 5, 2009, during a failed track switchover from the Epcot line onto the Magic Kingdom express line, Monorail Pink backed into Monorail Purple at the Transportation & Ticket Center station, killing the 21-year-old pilot of Monorail Purple. One employee and six guests who were also on the trains were treated at the scene and released. OSHA and park officials inspected the monorail line, and the monorail reopened on July 6, 2009, after new sensors and operating procedures were put in place. An investigation by the National Transportation Safety Board showed no mechanical problems with the trains or track, but they did state that the track used in the switchover was not in its proper place for the track transition. The NTSB also noted that Purple's pilot attempted to reverse his train when he saw that there was going to be a collision. Disney has suspended three monorail cast members as part of the investigation process.
MP3 of some 911 calls after the accident

Monorail Pink and Purple July 5th, 2009
After the accident.





